Most companies use an ERP system to manage information across an organization, including accounting, manufacturing, supply chain, and CRM functions. However, many have found that these systems are not fully integrated, up to date, or detailed enough. In a time when businesses of all sizes are striving for increased efficiencies and reduced costs, the lack of real-time granular data needed to make many key operational decisions drains their budgets as well as their resources.
While some large multi-national businesses already have a manufacturing system in place, most small and mid-size manufacturers simply cannot afford to implement an MES system that costs as much as their ERP system. They also need a flexible and scalable solution that will enable true product visibility inside and outside their four walls to support with product recalls, chargebacks auditing, and counterfeiting and diversion prevention.
This is where Acsis can help...
Acsis ProducTrak MES can help streamline processes and leverage existing ERP systems to gain greater efficiencies and granular visibility. Built upon the VisiTrak Platform, the Acsis ProducTrak MES system can be easily adapted to existing business systems to provide the improved situational awareness and integration needed to advance production management, remain competitive, and reduce costs.
Schedule a Demo Today or Contact Us for more information.
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ProducTrak MES provides total visibility of a single product at every point of contact with RFID or packaging technologies. We also provide an interactive interface that helps the assembly line personnel perform their activities by giving them step by step instructions. ProducTrak MES acts as a manufacturing traceability solution with bar-code and RFID technology for automation and integration of shop floor devices, data, and processes.
Our Solution provides that detail level of data through the entire manufacturing process that has currently been missing from existing ERP systems. Because every step in the process is validated in real-time and integrated back into ERP and other IT systems, the ability to track products from raw materials through finished goods supports effective product recalls, chargeback management, and superior customer service.
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Order and employee scheduling
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Guided work step instructions (with availability of drawings or documents) for task execution
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Consume Raw materials or components and receive Finished goods
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ERP integration
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Product Genealogy tracking
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Integrated Quality enforcement and recording
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Records historical documentation of all process, quality, material, and worker activities
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Task Based Work flow management
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Provides Process Visibility and order status monitoring
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Configurable supervisor alerts for out of spec, out of plan conditions.
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Eliminates Paper based tracking, tasking, data recording
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Optimize worker and supervisor productivity
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Synchronizes, process, equipment, human resources, and material flow
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Eliminates lag time between processes.
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Develops and enforces continuous flow
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Eliminates material identification and recording errors in manufacturing.
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Eliminates the tasks associated with the collection, routing, sorting, entry and filing of manufacturing event data.
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Provide accurate collection and availability of production KPI data
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Increase plant throughput by increasing overall production process efficiency
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Increase velocity, visibility of manufacturing process
Dashboards & reports provide ‘real-time view’ into WIP as well as historical view for a time frame:
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What orders are in process, what is their status?
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What materials are defective?
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Level of quality rejects (with grouping by order, reasons, etc.)
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Breakdown of units by disposition (numbers released as complete, incomplete, etc.)
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Throughput (e.g. number of units produced this week, this month, today, per unit time, etc.)
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Operator performance
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Line /work center effectiveness
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Downtime dashboard
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Key performance indicators (KPI) such as Ups-Outs, Schedule Conformance
Schedule a Demo Today or Contact Us for more information.